
Now it's time to start on the second phase of the storm shelter project, the concrete walls.
Things you'll need:
3/4" Plywood
1/2" All Thread Rod
1/2" Nuts And Washers
Few 2X4 Boards
1/2" Rebar
1 In Part 1 we got the slab ready with the 1/2" rebar turned up for the storm
shelter walls. Now we will get the walls ready to pour, assuming the forms have
been torn off from the storm building slab. The tornado shelter walls will be
formed with 3/4" plywood held together with 1/2" all thread rod.
2 Decide on the thickness of the storm shelter walls and that will be the distance
between your two pieces of 3/4" plywood. I would advise an 8" wall and turning
the 4'x 8' plywood on its side forming a 4' high wall by 8' long. This
accomplishes two things. You are only filling the forms with 4'x 8" of concrete
instead of filling it with 8'x 8" thick. Your forms can handle the pressure of the
concrete much better with only 4 feet instead of 8 ft. It will tend to bow your
forms for the storm shelter walls outward if you are not careful.
3 The second reason for pouring a 4' x 8" inch storm shelter wall would be your
option to finish out the upper 4 feet by laying 8" concrete blocks on top of the
concrete wall, or you could pour the other 4' the same way after the bottom
sets up. If you are feeling somewhat brave you can form it the full 8' high and
pour it but I would get a concrete guy to give his thumbs up on that before I
attempted it.
4 Next you will need to cut some pieces of 1/2" all thread rod. These will go
through both pieces of plywood and both the 2×8 vertical support boards with nuts and washers to hold and support the plywood forms.
For an 8" thick wall plus your 1 1/2 inches of plywood, (2-3/4" thick
pieces)along with a 2X8 board on each side of the plywood form, that is around
13". Then you want to add about 11" to that, so you need to cut your all thread
rod pieces about 24" long.
5 I say 24" long on the all thread rod because the form boards will take up 8"+
3/4"+ 3/4"+ 1 1/2"+ 1 1/2"= 12 1/2".
8"- wall.
3/4"- Outside Plywood.
3/4"- Inside Plywood.
1 1/2"- Outside 2×8 Vertical Support Board Bolted Over Plywood
1 1/2" Inside 2×8 Vertical Support.
2" Sticking outside for nuts and washers.
10" Sticking out on the inside of wall to use for bolting shelves and such.
= 24" Long all thread rod each.
Then the outside of the form will need about 2" sticking out of the plywood for the
nuts and washers. Then on the inside form boards you can leave the remainder of
the all thread rod sticking out and use those after you pour it to bolt seats or shelves
on the inside wall of your storm shelter.


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